Rising Film

Rising Film Evaporator (RFE)

Designed and fabricated for high efficiency and high production capacities.

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Turn Key Rising Film Evaporation

The Rising Film evaporator works by pumping process fluid into the bottom of the evaporator and applying a heating utility to evaporator. As the product fluid rises in the evaporator, the heating creates vapor bubbles that rapidly rising to the top. When these bubbles form, they force the fluid in the evaporator into a film along the heated surface. The vapor and concentrate then travel into a separation cyclone where tangential force separates the remaining fluid from the vapor.

Features
  • Shell Tube and Plate Frame Designs
  • Feed rates of 1.lbs per hour to 4000+lbs per hour
  • Feed Pre-heaters and economizer to increase efficiency
  • Operating pressure from full vacuum to medium pressures
  • High volume solvent removal over 95%
  • Best used for Ethanol removal, Juice concentration, Broths, Heat sensitive products
  • Heating is commonly completed using steam or heating oil
  • National Electrical Code Hazard Environment location ratings available (etc. C1D1)
  • Standard Power requirements: 208V, 3 Phase, 50-100 amps
  • SIEMENS automation platforms with Endress+Hauser IFM instrumentation
  • Flexibility to customize the equipment based on individual requirements, including additional ports, valves, instrumentation, or specialized features
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  • AISI 304 stainless steel, TIG weld construction
  • 304 and 316 stainless options
  • High-efficiency Polyurethane insulated vessels
  • Includes spray balls for easy CIP integration
  • Reinforced stainless steel legs, with leveling foot pads
  • Custom sizes and orientations to meet customer needs
  • UL listed, 508A control panels
  • Stainless steel handle Butterfly valves
  • Low or high speed agitator with explosion-proof motor
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Siemens automation platforms and interface

  • Over twenty automated feature add-ons
  • Smart device app for remote monitoring and operation
  • Material handling automation
  • Semi to fully automated CIP process options
  • Full temperature, COL, and blending vessel automation
  • SPX, FM, and E+H instrumentation and valves
  • Remote access service
  • UL listed, 508A control panels
REQUEST A QUOTE

Turn Key Rising Film Evaporation

The Rising Film evaporator works by pumping process fluid into the bottom of the evaporator and applying a heating utility to evaporator. As the product fluid rises in the evaporator, the heating creates vapor bubbles that rapidly rising to the top. When these bubbles form, they force the fluid in the evaporator into a film along the heated surface. The vapor and concentrate then travel into a separation cyclone where tangential force separates the remaining fluid from the vapor.

Features & Options

Our equipment features are usually sold as add-ons by most manufacturers, sparing you the inconvenience and unexpected expenses of acquiring additional equipment, or services.

Auxiliary Equipment

Look to Deutsche to handle the entire scope of your project from utilities, sanitary piping, bulk storage, milling, CIP, conveyance, filtration, and custom equipment. Our dedicated manufacturing team and component partners provide the latest technology and most reliable ancillary equipment catered to your process.

Service & Support

Each project is assigned a dedicated engineer, ensuring personalized attention and expertise for your design, installation, control integration, programming, process piping, and field service needs. We’re also here to provide continuous equipment support and assist with system process inquiries.

Cleaning

We prioritize seamless CIP integration in all our equipment designs. Furthermore, we offer industry-leading CIP skids, carts, and steam sanitation options. Recognizing the importance of proper system sanitation to your bottom line and product quality, we’re committed to delivering custom-engineered cleaning processes, equipment, and solutions.

Automation

Customizable automation is the key to bringing higher quality, consistency, yields, and efficiencies to your system – no matter your industry or application. Choose to add specific instruments for insight into your process, add automated features to reduce dependence on labor or choose to fully automate your system for the ultimate hands-off experience.

High-Efficiency Rising Film Evaporator (RFE) for Superior Production

Discover our cutting-edge Rising Film Evaporator (RFE) designed for high efficiency and robust production capacities. With industry-leading components, integrated systems, and user-friendly controls, our RFE simplifies installation and operation. Learn how this turnkey solution can revolutionize your evaporation process.

Are you in search of a top-tier evaporation solution designed for maximum efficiency and production capacity? Look no further than our Rising Film Evaporator (RFE). Our RFE systems boast industry-leading pumps, valves, and instruments, ensuring optimal performance for your industrial needs.

Key Features:

Turnkey Efficiency: Our Rising Film Evaporator is engineered for seamless operation, equipped with fully integrated tanks, condensers, piping, and controls. This turnkey solution simplifies installation and operation for end-users.

User-Friendly Controls: Enjoy the ease of operation with included controls and automation, ensuring consistency in your production runs.

Operating Principle: The RFE operates by pumping process fluid into the evaporator’s bottom and applying heat. As the fluid rises, vapor bubbles form and rapidly ascend, creating a thin film along the heated surface. Vapor and concentrate are separated in a cyclone.

Diverse Designs: Choose between Shell Tube and Plate Frame designs to suit your specific requirements.

Quality Construction: Crafted with AISI 304 stainless steel and TIG weld construction for durability and longevity.

Wide Feed Rate Range: Our systems accommodate feed rates ranging from 1 lb per hour to 4000+ lbs per hour.

Efficiency Boost: Incorporate feed pre-heaters and economizers to enhance efficiency.

Smart Monitoring: Stay connected with remote monitoring and operation via a smart device app.

Pressure Versatility: Operate at pressures ranging from full vacuum to medium levels.

Hygienic Design: Easy Clean-In-Place (CIP) integration facilitated by included spray balls.

Solvent Removal: Achieve high-volume solvent removal with over 95% efficiency.

Versatile Applications: Ideal for ethanol removal, juice concentration, broths, and heat-sensitive products.

Customization: Tailor your system with custom sizes, orientations, and additional features.

Heating Options: Heating can be accomplished using steam or heating oil, depending on your preferences.

Safety and Compliance: UL-listed 508A control panels ensure safety, with options for hazardous environments (e.g., C1D1).

Agitator Choices: Select between low or high-speed agitators with explosion-proof motors.

Automation Excellence: Benefit from SIEMENS automation platforms with Endress+Hauser IFM instrumentation.

Experience the flexibility to customize your equipment according to your unique requirements, whether it’s additional ports, valves, instrumentation, or specialized features. Our Rising Film Evaporator promises to streamline your production processes, ensuring efficiency, reliability, and ease of operation.

Take your industrial evaporation to the next level with our Rising Film Evaporator (RFE). Explore its capabilities and contact us today to revolutionize your production.

Unlock the potential of your operations with our high-efficiency RFE.

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