Wipe Film

Wiped Film Evaporator (WFE)

Ideal evaporator for high viscosity fluids and low residual solvent

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Efficient Seperation

The rotor blades induce bow wave flow for efficient separation. The system includes feed, collection tanks, controls, and automation for ease of use and consistency.

The Wiped Film Evaporator operates by pumping fluid into the top, distributing it via a feed ring. Wiper blades create a thin film on the heated wall, while rotor blades induce turbulence and wipe fresh layers. Gravity and pusher blades move the material down the wall. Evaporated vapor exits through a port, condenses externally, and concentrate collects at the bottom until pumped o

Features
  • Operating pressure from full vacuum to medium pressures
  • Evaporator Surface areas of 0.5 ft sq to 50+ ft sq
  • Variable Speed Rotor for precision tip speed
  • Plate and frame and shell and tube condenser designs
  • Multiple blade designs based on fluid application
  • Indirect proprietary high film coefficient jacketed heating systems
  • National Electrical Code Hazard Environment location ratings available (etc. C1D1)
  • Standard Power requirements: 208V, 3 Phase, 50-100 amps
  • SIEMENS automation platforms with Endress+Hauser IFM instrumentation
  • Flexibility to customize the equipment based on individual requirements, including additional ports, valves, instrumentation, or specialized features
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  • AISI 304 stainless steel, TIG weld construction
  • 304 and 316 stainless options
  • High-efficiency Polyurethane insulated vessels
  • Includes spray balls for easy CIP integration
  • Reinforced stainless steel legs, with leveling foot pads
  • Custom sizes and orientations to meet customer needs
  • UL listed, 508A control panels
  • Stainless steel handle Butterfly valves
  • Low or high speed agitator with explosion-proof motor
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Siemens automation platforms and interface

  • Over twenty automated feature add-ons
  • Smart device app for remote monitoring and operation
  • Material handling automation
  • Semi to fully automated CIP process options
  • Full temperature, COL, and blending vessel automation
  • SPX, FM, and E+H instrumentation and valves
  • Remote access service
  • UL listed, 508A control panels
REQUEST A QUOTE

Efficient Seperation

The rotor blades induce bow wave flow for efficient separation. The system includes feed, collection tanks, controls, and automation for ease of use and consistency.

The Wiped Film Evaporator operates by pumping fluid into the top, distributing it via a feed ring. Wiper blades create a thin film on the heated wall, while rotor blades induce turbulence and wipe fresh layers. Gravity and pusher blades move the material down the wall. Evaporated vapor exits through a port, condenses externally, and concentrate collects at the bottom until pumped o

Features & Options

Our equipment features are usually sold as add-ons by most manufacturers, sparing you the inconvenience and unexpected expenses of acquiring additional equipment, or services.

Auxiliary Equipment

Look to Deutsche to handle the entire scope of your project from utilities, sanitary piping, bulk storage, milling, CIP, conveyance, filtration, and custom equipment. Our dedicated manufacturing team and component partners provide the latest technology and most reliable ancillary equipment catered to your process.

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Service & Support

Each project is assigned a dedicated engineer, ensuring personalized attention and expertise for your design, installation, control integration, programming, process piping, and field service needs. We’re also here to provide continuous equipment support and assist with system process inquiries.

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Cleaning

We prioritize seamless CIP integration in all our equipment designs. Furthermore, we offer industry-leading CIP skids, carts, and steam sanitation options. Recognizing the importance of proper system sanitation to your bottom line and product quality, we’re committed to delivering custom-engineered cleaning processes, equipment, and solutions.

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Automation

Customizable automation is the key to bringing higher quality, consistency, yields, and efficiencies to your system – no matter your industry or application. Choose to add specific instruments for insight into your process, add automated features to reduce dependence on labor or choose to fully automate your system for the ultimate hands-off experience.

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Wiped Film Evaporator

Are you in the market for an evaporator that’s tailored to handle high viscosity fluids and low residual solvents? Look no further than the Wiped Film Evaporator (WFE). Designed and fabricated to excel in short residence time, high-temperature, and low-contact time evaporation processes, the WFE is your go-to solution for medium to high viscosity heat-sensitive materials that have a tendency to foul. In this comprehensive guide, we’ll delve deep into the capabilities and features of the Wiped Film Evaporator, highlighting its efficiency, versatility, and customization options to meet your specific needs.

Efficient Separation for Optimal Results

At the heart of the WFE’s efficiency lies its rotor blades, which induce bow wave flow for superior separation. This innovative design ensures that your materials are efficiently processed, providing high-quality results. But efficiency doesn’t stop there; the system also includes a complete package comprising feed systems, collection tanks, controls, and automation. This combination streamlines operations, making the WFE incredibly user-friendly and ensuring consistency between runs.

The WFE’s Operating Capabilities

The Wiped Film Evaporator boasts an impressive range of operating capabilities: Operating Pressure: From full vacuum to medium pressures, the WFE offers the flexibility required for various applications.

Construction: Crafted from AISI 304 stainless steel with TIG weld construction, the WFE is built to last.

Automation: Leveraging Siemens automation platforms and interface, the WFE simplifies control and monitoring.

Evaporator Surface Area: With options ranging from 0.5 sq ft to 50+ sq ft, you can select the perfect size for your needs.

Material Options: Choose from 304 and 316 stainless steel options to suit your specific requirements.

Automation Features: Enhance your setup with over twenty automated feature add-ons.

Rotor Speed Control: The variable-speed rotor ensures precision tip speed for optimal performance.

Insulation: High-efficiency polyurethane insulated vessels maintain temperature consistency.

Remote Monitoring: Stay in control with a smart device app designed for remote monitoring and operation.

Condenser Options: Select from plate and frame or shell and tube condenser designs.

Cleaning Made Easy: The inclusion of spray balls facilitates easy Clean-In-Place (CIP) integration.

Material Handling: Automation options for material handling make your processes more efficient.

Blade Varieties: Choose from multiple blade designs tailored to your specific fluid application.

Sturdy Design: Reinforced stainless steel legs with leveling foot pads provide stability.

CIP Options: Opt for semi to fully automated CIP process options to suit your workflow.

Heating Systems: Indirect proprietary high film coefficient jacketed heating systems ensure optimal performance.

Customization: Tailor the equipment to your exact needs with custom sizes and orientations.

Automation Galore: Enjoy full temperature, COL, and blending vessel automation for precision.

Safety First: National Electrical Code Hazard Environment location ratings, including C1D1, are available.

Certified Components: The WFE boasts UL-listed 508A control panels and uses trusted SPX, FM, and E+H instrumentation and valves.

Power Requirements: Standard power requirements are 208V, 3 Phase, 50-100 amps.

Valves: Stainless steel handle butterfly valves ensure durability.

Remote Access: Benefit from remote access services for added convenience.

Customization for Your Unique Needs

One of the standout features of the Wiped Film Evaporator is its flexibility. It can be customized to meet your individual requirements, whether that involves additional ports, valves, instrumentation, or specialized features. This adaptability ensures that your specific needs are met and your operations run seamlessly.

In conclusion, the Wiped Film Evaporator (WFE) is the ultimate solution for efficient, high-quality separation in evaporation processes involving high viscosity fluids and low residual solvents. Its innovative design, wide range of operating capabilities, and customization options make it the ideal choice for industries where precision and efficiency are paramount. Unlock the potential of your processes with the WFE and experience a new level of control and performance. Contact us today to explore how the WFE can elevate your operations.

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